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  • Sanding Jigs
  • From "DIY Tools & Techniques"
    episode DIT-134
    advertisement

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    It's easy to create a flexible abrasive bundle. With it, you can turn a drill press into a sander.

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    Figure A

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    Figure B

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    A sanding drum will level and smooth out routed recesses.

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    Figure C

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    Figure D

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    Figure E

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    Figure F

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    Figure G

    Although plenty of sanding accessories are available, not many can handle routed recesses. Two sanding jigs--a flexible abrasive bundle and a sanding drum--can solve that problem by reaching into curved corners and deep recesses. Both can be used to turn your drill press into a sanding machine and can be made from scraps you probably have lying around the workshop.

    Flexible Abrasive Bundle

    Materials:

    Four to six strips of sandpaper
    Masking tape
    Drill press

    1. Cut small strips of sandpaper, and arrange them like a fan (figure A).

    2. Tape the ends together, and tape the bundle onto the end of a drill-press chuck (figure B).
    Sanding Drum

    Materials:

    Small wood disc with a countersunk hole in the middle
    Carriage bolt
    Emery-cloth sandpaper
    Pencil
    Scissors
    Rubber cement
    Drill press

    1. Cut a piece of sandpaper into a circle a little larger than the disc (figure C).

    2. Center the disc on the back of the sandpaper, and use a pencil to trace the disc's circumference onto the sandpaper (figure D).

    3. Using scissors, make closely spaced radial cuts on the sandpaper up to the line you just drew (figure E).

    4. Insert a carriage bolt into the center of the small wood disc (figure F).

    5. Use rubber cement to attach sandpaper to the disc. Allow the cement to dry.

    6. Attach the jig to the chuck of the drill press when you need to sand recessed areas (figure G).


    RESOURCES :

    Craftsman Tools
    Website: www.sears.com/craftsman

    Delta Woodworking Power Tools
    Website: www.deltawoodworking.com

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