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  • 1999 Acura Integra: Intake and Fuel System Upgrade
  • A turbochcharged Integra gets a further horsepower injection with a modified intake manifold and fuel-system tweaks.
    From "Tricked Out"
    episode DTRK-409


    PHOTO

    The project car: 1999 Acura Integra
    In this Tricked Out project, a 1999 Acura Integra gets pumped up with a custom racing intake manifold and an upgraded fuel system in a quest for big horsepower gains on the Dyno.

    Prior to the project at hand, this Integra has already seen some engine mods to bump up its 142-base-horsepower, including a big turbo and stronger parts inside. But besides an aftermarket cold air intake, the air and fuel system are still stock, so that's become the weakest link of the power producing chain. By putting in a high-performance intake manifold, an upgraded fuel rail and some high-tech goodies, host Andrew Totolos will get this turbocharged engine on the road to performing to its full potential.

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    PHOTO
    Materials and tools for all modifications in this project:

    In addition to standard auto-mechanic's tools (wrenches, ratchets, extenders, screwdrivers, nut-drivers, torque wrench, etc.), the essential tools required for this project are listed below.

    high-performance intake manifold
    high-flow fuel rail
    upgraded fuel pressure regulator
    rotary tool
    fresh gaskets

    Important: Included in this summary are the steps in this automotive procedure as shown in the episode. These steps are general guidelines that are applicable to most vehicles. With any particular car or truck, there may be procedures, specifications, settings, tolerances, components, etc. that are specific to that vehicle. There are also variations according to the type and brand of upgrade-kit or replacement part that you select. Always consult your vehicle's service manual when undertaking significant automotive repairs, and read and follow the manufacturer's directions and precautions that come with your kit or replacement parts.
    Photo

    Andrew disconnects the stock manifold.

    Photo

    Andrew disconnects the fuel system.
    Would you hand your keys over to this man?


    Safety Alert: As a standard safety precaution, always disconnect the vehicle's negative battery cable before you begin work on any electrical or mechanical components.

    Safety Alert: Always wear eye protection and follow proper safety precautions when working with power tools or pneumatic tools. Also wear eye protection any time you are working underneath a vehicle.

    The Project Car: 1999 Turbocharged Acura Integra

    Outside, this Integra looks deceptively stock, but well hidden suspension and brake upgrades increase the car's grip without attracting unwanted attention.
    Photo
    Photo

    Inside, the upgrades are in plain view with a set of a-pillar gauges added to monitor the souped up engine. A subwoofer and amp tucked neatly under the hatch ensures serious vibration.
    Photo
    Photo

    Under the hood, the 1.8 liter B18 engine has been reinforced with performance pistons, rockers and valves, and an inter-cooled third-generation turbo kit with an external waste gate and blow-off valve render this stock looking Integra much more than meets the eye.
    Photo
    Photo



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